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Lean Manufacturing System

Lean Manufacturing is a production system methodology, derived mostly from Japan companies particularly for the Toyota Production System.It is renowned for its focus on reduction of the original Toyota 'seven wastes' in order to improve overall customer value. Typical tools use to assist in the identification and steady elimination of waste (muda), the improvement of quality, and production time and cost reduction. To solve the problem of waste, Lean Manufacturing has several 'tools' at its disposal. These include continuous process improvement (kaizen), the "5 Whys" and mistake-proofing(poka-yoke) 

Lean Manufacturing Training
LM-1
Lean Principles and Tools Overview Training
2
LM-2
Lean Management Training
1
LM-3
Value Stream Mapping Training
1
LM-4
Poka Yoke (Mistake Proofing) Training
1
LM-5
Practical 5S and Visual Workplace Technique Training
1
LM-6
Single Minute Exchange of Dies (SMED) Techniques Training
1
LM-7
The Toyota Way: How to SPEED UP Business Processes, IMPROVE QUALITY and CUT COSTS Training
1
LM-8
Total Productive Maintenance (TPM) Training
1
LM-9
Kaizen: The Strategy for Continuous Improvement Training
1
LM-10
 Waste Elimination Training
1

Six Sigma

 
Six Sigma, originally developed by Motorola, is an integrated, disciplined proven approach for systematically improve processes by eliminating defect in manufacturing processes. The objective of Six Sigma is to deliver high performance, reliability, and value to the end customer to reduce levels below 3.4 Defects Per (one) Million Opportunities (DPMO).

Six Sigma is a methodology to manage process variations that cause defects, and using a structured approach known as DMAIC stands for Define - Measure - Analyze - Improve - Control to work towards managing variation and eliminating defects. It was pioneered by Bill Smith at Motorola in 1986 and has since expanded into many sectors including Healthcare, Financial Institutions and Airports.
Six Sigma Training
SS-1
Six Sigma Methodology Overview Training
2
SS-2
Six Sigma Champion Training
2
SS-3
Six Sigma Green Belt Training
8
SS-4
Six Sigma Black Belt Training
16

Lean Six Sigma

Lean, focus on business’s internal needs – reduction and eliminating non-value added waste in a processes.
Six Sigma, using statistical techniques to understand, measure and reduce process variation with the primary goal of achieving improvements in service quality and cost.

Lean Six Sigma, the combination of above two methodologies to achieve business management process full optimization.
Lean Six Sigma Training
LS-1
Lean Sigma Principles and Tools Overview Training
2

 
ISO 14001
In today’s global economy, organizations are increasingly called upon to demonstrate sound management of economic, social and environmental issues.

  ISO 14001 provides a good starting point for organization that want to use it to improve the environmental management system and enables equal access to a growing “GREEN” market place.  
  
Consultancy Services
ISO 14001 Environmental Management System

ISO 14001 Training
EM-1
ISO 14001:2004 Environmental Management System Awareness Training
1
EM-2
 Introduction to the ISO 14001:2004 Environmental Management System Standard
1
EM-3
 Understanding & Documenting ISO 14001:2004 Environmental Management System
2
EM-4
 Environmental Aspect & Impact Assessment
1
EM-5 Internal Environmental Management System Auditing
2
EM-6 Effective Hazardous Materials Handling & Control
1
EM-7 Turning Waste Into Profit Through Effective Industrial Waste Management
1
EM-8 Malaysia Environmental Law
1
EM-9 Effective EMR Development Skills
1
EM-10 Understand and compliance with RoHS and WEEE
1
 

 
ISO/TS 16949
For organisations working within the automotive sector, certification to ISO/TS16949 represents a significant opportunity for standardisation and improvement.

ISO/TS16949 was jointly developed by the members of the International Automotive Task Force (IATF) in close collaboration with the International Organisation for Standardisation (ISO). The aim was to combine the individual requirements of the four most common automotive standards in Europe and the USA - QS-9000, VDA 6.1, EAQF and AVSQ – into a single standard. This technical specification together with customer-specific requirements defines quality system requirements for use in the automotive supply chain.  
  

Consultancy Services
ISO/TS 16949 Quality Management System

ISO / TS 16949 Training
TS-1
ISO/TS 16949:2002 - A Strategy for Implementation
2
TS-2
 ISO/TS 16949:2002 Process Approach Internal Auditing
2
TS-3
 Measurement System Analysis (MSA)
2
TS-4
 Process Improvement by using Poka Yoke Methodology
1
TS-5 Statistical Process Control (SPC)
2
TS-6 Failure Mode & Effect Analysis (FMEA)
1
TS-7 Advanced Product Quality Planning (APQP) & Production Part Approval Process (PPAP)
1
 

 
OHSAS 18001
Organizations are coming under increasing commercial, regulatory and ethical pressures to control risk from their operations. The majority of organizations now ensure they comply with the appropriate Occupational Health & Safety legislation, however many are now realizing the benefits a formalized approach to health and safety management systems can bring. Combined with the adverse publicity and subsequent loss of reputation arising from incidents, it makes good commercial sense to formalize any existing health and safety management system and opt for independent third-party certification to the occupational health and safety specification, OHSAS 18001.

Further to consultancy and training services for OHSAS 18001, we do provide the following value added services:-

Consultancy Services
  • OHSAS 18001 HS Management System
  • Chemical Health Risk Assessment (CHRA)
  • Occupational Noise Exposure Monitoring
  • Local Exhaust Ventilation (LEV) Design & Approval by PE
  • Air monitoring by Qualified IH Technician
  • Production of CIMAH Safety Report & Training
  • CIDB Green Card Training
  • CIDB Green Card Renewal

Occupational Health & Safety Training
HS-1
Occupational Health & Safety Awareness Training
1/2
HS-2
 Understanding & Documenting OHSAS 18001 (Occupational Health & Safety Management Systems)
2
HS-3
 Effective Initial Occupational Health & Safety (OH&S) Review
4
HS-4
 OHSAS 18001 Hazard Identification, Risk Assessment and Control (HIRAC)
1
HS-5 Internal Occupational Health & Safety (OH&S) Management System Auditing
2
HS-6 Introduction to OHSAS 18001 (Occupational Health & Safety Management System)
1
HS-7 Malaysia Occupational Health & Safety (OH&S) Law
1
HS-8 Effective Lockout & Tagout (LOTO) System
1
HS-9 Safety Leadership for Supervisor
1
HS-10 Material Safety Data Sheet Awareness Training
1
HS-11 Workplace Inspection for Safety and Health Auditors
1
HS-12 Safety & Health Committee Training
2
HS-13 Integrated Management System Awareness Training (Quality, Environmental, Occupational Health and Safety)
1
HS-14 Understanding & Implementing Integrated Management System (Quality, Environmental, Occupational Health and Safety)
2
HS-15 Internal Integrated Management System Auditing
(Quality, Environmental, Occupational Health and Safety)
2
HS-16 Safe Working In Confined Space
2
HS-17 Basic Fire Fighting
1
HS-18 Personal Protective Equipment (PPE) Program
1
HS-19 CIDB Green Card Training
1
First Aid and Emergency Response Training
FA-1 Basic Life Support
1
FA-2 Occupational First Aid & CPR
2
FA-3 Advance First Aid Course
4
FA-4 Talk on CPR/First Aid Demonstration
1/2
FA-5 Emergency Response and Emergency Preparedness
2
FA-6 Healthy Life Style Talk
1/2
FA-7 Company Medical and Health Profile for Employees
TBA
FA-8 Basic Water Safety & Rescue
1/2
     
 

 
AS 9100
Initially released in October 1999 by the Society of Automotive Engineers(SAE) in the Americas and the European Association of Aerospace Industries in Europe, and shortly thereafter by standards organizations in Japan and Asia, AS9100 was a cooperative effort of the International Aerospace Quality Group(IAQG). As such, it combines and harmonizes requirements outlined in the SAE's AS9000 and Europe's prEN9000-1 standards. Recently, AS9100 was revised to align with ISO 9001:2000.

 
Consultancy Services
AS 9100 Quality Management System

AS 9100 Training
AM-1
Understanding of AS 9100:2004
2
AM-2
 AS 9100 Internal Auditing
2
AM-3
 Understand and implementation of Configuration Management
2
AM-4
 First Article Inspection
1
 
 

SO 22000
ISO 22000 Standard Requirements for a Food Safety Management System demonstrates an organization’s commitment to food safety, and provides a means to demonstrate that an organization is taking the necessary steps to control food safety hazards.
 
The standard has three parts:

Good manufacturing practices (GMP) or pre-requisite programs requirements
HACCP principles
Management system requirements
Consultancy Services
ISO 22000 Food Safety Management System

ISO 22000 Training
FS-1
Understanding The ISO 22000:2005, Food Safety Management System Requirements
2
FS-2
 Internal FSMS Auditing Training
2
FS-3
 HACCP Plan Training
2
 

 
ISO 13485
ISO 13485 specifies requirements for a quality management system where an organization needs to demonstrate its ability to provide medical devices and related services that consistently meet customer requirements and regulatory requirements applicable to medical devices and related services.

The primary objective of ISO 13485 is to facilitate harmonized medical device regulatory requirements for quality management systems. As a result, it includes some particular requirements for medical devices and excludes some of the requirements of ISO 9001 that are not appropriate as regulatory requirements. Because of these exclusions, organizations whose quality management systems conform to this International Standard cannot claim conformity to ISO 9001 unless their quality management systems conform to all the requirements of ISO 9001.

All requirements of ISO 13485 are specific to organizations providing medical devices, regardless of the type or size of the organization.
  

Consultancy Services
ISO 13485 Quality Management System

ISO 13485 Training
MD-1
Understanding The ISO 13485:2003 Requirements
2
MD-2
 ISO 13485:2003 Internal Auditing Training
2
MD-3
 Effective Risk Management implementation
1
 

 
ISO 17025
ISO 17025 applies to all organizations performing tests and/or calibrations. It applies to all laboratories regardless of the number of personnel or the extent of the scope of testing and/or calibration activities covered by this International Standard.

Consultancy Services
ISO 17025 Testing and Calibration System

 
ISO 9001
You may hear your customers looking for “ISO 9001 certified” supplier. So what you are waiting for?

ISO 9001:2000 / ISO 9000 series is an international standard that gives requirements for an organization’s Quality Management System (“QMS”). The objective of certify to this standard is to provide you and your customer the confidence that you can consistently provide products and services that meet:-
Customers’ needs and expectations
Comply with relevant product regulatory requirements.
ISO 9001 Consultancy Services
ISO 9001 Quality Management System

ISO 9001 Training
QM-1
ISO 9001:2008 Awareness Workshop
1/2
QM-2
 ISO 9001:2008 Sistem Pengurusan Kualiti
1/2
QM-3
 ISO 9001:2008 Awareness Training
1
QM-4
 QMS Awareness for Management
1/2
QM-5 ISO 9001:2008 Awareness Training for Staff
1/2
QM-6 Kursus Pengenalan ISO 9001:2008
1/2
QM-7 Latihan Kefahaman ISO 9001:2008
1
QM-8 Understanding & Documenting An ISO 9001:2008 Quality Management System
2
QM-9 Understanding, Documenting & Implementing An ISO 9001:2008 Quality Management System
3
QM-10 Internal QMS Auditing
2
QM-11 Audit Kualiti Dalaman
2
QM-12 Effective Document Control System
1
QM-13 Quality Management Representative Skills Development
1
QM-14 Designing An Effective Training And Development System
1
QM-15 Auditee Training in Preparation for Certification Audit
1
QM-16 Supplier Quality Assurance
1
 

 
HACCP
Hazard Analysis and Critical Control Points (HACCP) is a systematic preventative approach to food safety that addresses physical, chemical and biological hazards as a means of prevention rather than finished product inspection. HACCP is used in the food industry to identify potential food safety hazards, so that key actions, known as Critical Control Points (CCP's) can be taken to reduce or eliminate the risk of the hazards being realised. The system is used at all stages of food production and preparation processes.

Today HACCP is being applied to industries other than food, such as cosmetics and pharmaceuticals.

Consultancy Services
HACCP System

 
MSC Status
There are a total of 1600 plus MSC Malaysia Status Companies as at this year, are you interested to be one of them who enjoy these financial and non-financial incentives:-

 

Financial
Tax exemption or investment tax allowance
Duty-free importation of multimedia equipment
Research & development grants
 
Non-Financial
Employment of foreign knowledge workers
Freedom of ownership

 
Freedom to source capital for MSC Malaysia infrastructure Globally and the Right to borrow funds globally
   
Consultancy Services
Government grant for SMI and SME Registration and Application

 
SMIDEC Grants
Establishment of SMIDEC is to assist SMI/SME through the provision of financial assistance, advisory services and fiscal. The present of Cambridge Management is to provide technical assistant in application of Financial Assistance that available under SMIDEC.
 
Financial assistance in form of grants and soft loans are provided by the various Ministres and their agencies. The Government through its agencies offers various grants and incentives to finance product, process and quality improvement(ISO/TS16949, AS9100, ISO13485, ISO14001, OHSAS18001 and etc), market development, skills upgrading, factory audit and acquisition of strategic technology.

Example of grants and incentives are:-
Matching Grant for Business Start-ups
Matching Grant for Product and Process Improvement
Matching Grant for Certification and Quality Management System
Grant for RossettaNet
Soft Loan Scheme for Factory Relocation
Soft Loan for SMEs
Matching Grant for Enhancing Product Packaging
Matching Grant for Development and Promotion of Halal Product
Consultancy Services
Government grant for SMI and SME Registration and Application

 

Others

Consultancy Services
  • MS1480 HACCP system apply MS1500 Halal guideline
  • ISO/TS 29001:2007 Petrochemical and natural gas industries - sector specific quality management system - requirements for product and service supply organizations
  • 5 S House Keeping Management Implementation
  • Government grant for SMI and SME Registration and Application
  • Lean Engineering Improvement(LEI)
  • Knowledge Management(KM)
  • Product Certification
  • Organization performance measurement
  • Product Marketing Networking
 
People Development Training
PD-1
Enjoy Working With Difficult People
1
PD-2
 Social Survival and your EQ
1
Management Soft Skills Training
MS-1
 Effective Leader and Motivator
2
MS-2 Bullet Proof Supervisor
2
MS-3 Communication With Zero Barriers
1
MS-4 Effective Presentation Skills
2
MS-5 Effective Time Management
1
Process/Operational Improvement Training
PI-2 Calibration System
2
PI-3 Problem Solving Through 7QC Tools
2
PI-4 Latihan Penyelesaian Masalah Melalui “ 7QC Tools”
2
PI-5 Business Process Improvement Through 7 Management Tools
2
PI-6 Cost of Quality (COQ) : From Concept to Action
1
PI-7 5S Principles and Implementation
1
PI-8 8-Disciplines Team-Oriented Problem Solving Methodology
2
PI-9 Total Quality Management (TQM)
2
PI-10 Effective Productivity Measurement and Improvement
1
PI-11 Root Cause Analysis
2
 
 
 
 
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